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  • NEW 1 TO 200 HP 208-230/460 VOLT HIGH EFFICIENCY CRUSHER DUTY MOTORS


    New W22 High Efficiency Granulator & Blower Motors

    Description

    High performance with maximum energy efficiency is the goal of the new WEG electric motor. High efficiency and Low cost of Ownership throughout the entire motor lifetime have been the basis for the W22 development. A design created to maximize performance and energy savings.


    New Cooling System

    Redesigned to provide improved air flow through all motor frames keeping low operational temperatures and assuring reliability and extended lifetime. The aerodynamic design of the fan cover increases effective airflow, thus minimizing
    losses due to the recirculation of air between fan and fan cover. The fan was designed to provide strength and reduced noise level. Motor terminal box and eyebolts were repositioned on larger frames to allow better airflow.
    The new W22 cooling system also contributes to:

    • Cooler bearing temperature extending relubrication intervals.
    • Lower Noise Level fulfilling the most demanding Health & Safety regulations.
    • Lower Overall Operational Temperature resulting in longer life.


    Terminal Box
    • Increased internal space making connections more accessible to the user resulting in an easier cable handling and connection.
    • Terminal box can be mounted on top, left or right site of the motor using the same frame on the 447T and larger motors. Top mounting is optional on smaller frames.


    Exclusive Bearing Sealing System
    • extends motor lifetime when operating in aggressive environments by protecting the motor against water and dust guaranteeing proper degree of protection.


    Frame

    Motor feet are solid providing a more resistant structure against vibration. The frame design has points that can be used as provisions for vibration sensors as a standard feature.

    Benefits from the new frame design:

    • Motor temperature reduction;
    • Eyebolts repositioned – easier handling in the application;
    • Provision for vibration sensors – frame and endshields with provisions 90° displaced according to maintenance technical recommendations. Easier and more reliable vibration analysis.
    • Solid feet – Enhanced reliability when operating on high vibration applications and also provide easier alignment on installation.



    Standard Features
    • Efficiency Certification number CC029A according to US Department of Energy Regulations;
    • Three-phase, 2, 4, 6 and 8 pole, 60Hz;
    • Voltage: 208-230/460V;
    • No derating for 50Hz operation up to 250 HP. For 300 HP and up, please contact our sales office ;
    • Totally Enclosed Fan Cooled – TEFC (IP55) water tight and dust tight enclosure;
    • Squirrel cage rotor / Aluminum die cast;
    • WSeal® sealing on both endshields from frame 364T/5T up to 504/5T (586/7 frame fitted with Taconite Labyrinth as standard);
    • Ball bearings are supplied as standard;
    • 1040/45 heat treated and stress relieved carbon steel shaft (4140 for 404/5T upwards in 4, 6 and 8 pole motors);
    • Class “F” (DT 80K) insulation for all frames;
    • Continuous flow insulation system with class “H” wire;
    • Temperature rise limited to Class “B” (80K);
    • NEMA ratings design “B”;
    • Service Factor: 1.25 up to 100HP 1.15 from 125HP and up;
    • Continuous duty (S1);
    • 104ºF (40ºC) ambient temperature;
    • Altitude: 3300 ft (1000m;
    • NPT threaded terminal box;
    • Stainless steel nameplate AISI 316 with laser etching;
    • Paint: Synthetic enamel alkyd resin base (240 hours minimum ASTM B117 salt spray test);
    • Color: RAL 5009 – Blue ;
    • Fitted with closed rubber drain plug;
    • Regreasable bearings, With grease fittings in DE and NDE bearings;
    • Gasketed conduit box;
    • Class 1, Div 2 Groups B, C, D;
    • MGI Part 31 rating for use with VFD – 20:1 constant torque speed range up to 250HP and 12:1 above 250HP. Speed range with constant torque can be extended with optional Blower kit

    QUICK DELIVERY MOTORS – MANY OTHERS AVAILABLE BY SPECIAL ORDER

    HP RPM FRAME PART NUMBER VOLTAGE  BEARING
    1 1800 143T 00118ET3E143T-W22 208-230/460V Ball
    2 1800 145T 00218ET3E145T-W22 208-230/460V Ball
    2 3600 145T 00236ET3E145T-W22 208-230/460V Ball
    3 1800 182T 00318ET3E182T-W22 208-230/460V Ball
    3 3600 182T 00336ET3E182T-W22 208-230/460V Ball
    5 1800 184T 00518ET3E184T-W22 208-230/460V Ball
    5 3600 184T 00536ET3E184T-W22 208-230/460V Ball
    7.5 1800 213T 00718ET3E213T-W22 208-230/460V Ball
    7.5 3600 213T 00736ET3E213T-W22 208-230/460V Ball
    10 1800 215T 01018ET3E215T-W22 208-230/460V Ball
    10 3600 215T 01036ET3E215T-W22 208-230/460V Ball
    15 1800 254T 01518ET3E254T-W22 208-230/460V Ball
    15 3600 254T 01536ET3E254T-W22 208-230/460V Ball
    20 1800 256T 02018ET3E256T-W22 208-230/460V Ball
    20 3600 256T 02036ET3E256T-W22 208-230/460V Ball
    25 1800 284T 02518ET3E284T-W22 208-230/460V Ball
    25 3600 284TS 02536ET3E284TS-W22 208-230/460V Ball
    30 1800 286T 03018ET3E286T-W22 208-230/460V Ball
    40 1800 324T 04018ET3E286T-W22 208-230/460V Ball
    50 1800 326T 05018ET3E326T-W22 208-230/460V Ball
    60 1800 364/5T 06018ET3E364T-W22 208-230/460V Ball
    75 1800 364/5T 07518ET3E364T-W22 208-230/460V Ball
    100 1800 404/5T 10018ET3E405T-W22 208-230/460V Ball
    125 1800 444/5T 12518ET3E444T-W22 208-230/460V Ball
    150 1800 445T 15018ET3GRB445T-W22 208-230/460V Roller
    150 1200 447T 15012ET3GRB447T-W22 208-230/460V Roller
    200 1800 447T 20018ET3GRB447T-W22 208-230/460V Roller
    200 1200 447T 20012ET3GRB447T-W22 208-230/460V Roller
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  • SOFT STARTERS WITH ACROSS THE LINE SECONDARY BLOWER STARTER AND TIMER


    Blades Machinery Stocks 100 & 150 HP Soft Start Panels that include interlocked across the line secondary starters from 5 HP to 25 HP to operate material evacuation blowers. Blades Machinery custom configured panels are designed keep the operator from running the granulator without first starting the blower and then to keep the blower running after the granulator is turned off. A user programmable timer is provided that can can be used to program the delay time for the blower shut down from 15 seconds to several minutes, ensuring that all ground material has been pulled out of the grinder before shutting off.

    SSW-06 Series Soft-Starters are static starters intended to accelerate, decelerate and for the protection of three phase induction motors. The control of the voltage applied to the motor by the means of the thyristors triggering angle variation, allows the soft-start to start and stop smoothly an electric motor.

    With adequate adjustments of the variables, the torque produced is adjusted to the needs of the load, so the required current is going to be as low as possible for the starting procedure.

    WEG Soft-Starter SSW-06 series, micro processed and full digital, are products with state-of-the-art technology and have been produced to ensure the best starting and stopping performance of induction motors, presenting themselves as a complete and low cost solution.

    The human-machine interface allows easy adjustment of the parameters what helps commissioning and operation.

    Weg motors and drives, the proven leader in A/C motor control maintains their leadership role in Soft Starter technology with therelease of the 3rd generation SSW06 Soft Starter Product Line. Many of the advantages that have been proven successful in WEG’s CFW09 Variable Frequency Drive are now integrated into the SSW06 Soft Starter.

    ADVANTAGES – A Dual Readout Digital Copy Keypad allows maximum ease of operation by providing a high visibility red LED display and a 2-line by 16-character alpha-numeric display that virtually eliminates the need for an instruction manual during set-up and operation. The alpha-numeric readout can display in English, Spanish, German or Portuguese. The copy keypad function allows the storage of two unique sets of User Parameters for easy recall. This can also be used to download these parameters to other SSW06’s for easy set-up and “cloning” of multiple soft starters.

    “Oriented Start-Up” is a WEG exclusive advantage that simplifies the initial start-up of the SSW06. The SSW06 asks for operational and motor information via the keypad, thereby assuring correct operation and the motor overload protection is setup accurately.

    The Built-in Bypass Contactor will automatically put the AC motor “across-the-line” once the SSW06
    has smoothly accelerated the motor up-to-speed. The bypass contactor will minimize power losses and
    heat dissipation by removing the SCR’s from the motor control and also provide energy savings and
    a smaller overall soft starter package. The user can mount the SSW06 inside of a more protective
    enclosure, NEMA1, NEMA3R, NEMA12, NEMA4 and NEMA4X with minimal cooling requirements.

    Universal Source Voltage allows a single unit to be used in applications with voltages ranging from
    220 to 575V AC three phase, 50/60Hz. The appropriate soft starter would be selected by the full load
    Amps of the AC motor.

    Features:

    • 32 Bits RISC high performance microcontroller
    • Electronic motor protection
    • Removable Human Machine interface with double display (LED / LCD)
    • Fully programmable control methods
    • Totally flexible torque control
    • Kick-start function for high break-away torque
    • Pump control function for intelligent control of pumping systems
    • Avoids water hammer in pumps
    • Current peaks limits on the power supply
    • Voltage drop limits during starting
    • Power supply voltage 220-575 V and 575-690 V
    • The control board power supply has EMC filter (94 to 253 Vac)
    • Built-in bypass up 820A, providing size reduction and saving
    • Back-up memory of motor protection I2t thermal image
    • Voltage and current unbalance protection
    • Over / under voltage and current protection
    • Input for motor PTC
    • Reduction of mechanical stress
    • Reduction of stress over couplings and transmission devices (gearboxes, sheaves, belts)
    • Increases the lifetime of the motor and mechanical equipment of the driven machine
    • Easy operation, programming and maintenance via HMI
    • Simplified electrical installation
    • Oriented Start-Up
    • Possibility for standard three leads or inside delta size cable connection (except 575-690 V models)
    • All protections and function available for both types of connection (unique in the market)
    • Serial or fieldbus communication errors protection
    • Operational environment up to 55°C (without current reduction) for model range 10 A to 820 A and up to 40ºC (without current reduction) for model range 950 A to 1400 A

    Download the brochure

    Certifications:

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  • CUSTOM ACROSS THE LINE DUAL STARTER PANELS WITH TIMER


    New Custom Interlocked Granulator/Blower Starter Panels

    Blades Machinery Stocks 100, 75, & 50 HP “Across the LIne” Granulator Panels that include interlocked secondary starters from 5 HP to 20 HP to operate material evacuation blowers. Blades Machinery custom configured panels are designed keep the operator from running the granulator without first starting the blower and then to keep the blower running after the granulator is turned off. A user programmable timer is provided that can can be used to program the delay time for the blower shut down from 15 seconds to several minutes, ensuring that all ground material has been pulled out of the grinder before shutting off.

    Blades Machinery stocks Inter-locked combination starters for immediate delivery. All starters include:

    • 120 Volt Control Power Transformer
    • Illuminated Start/Stop pushbutton controls
    • Short Circuit Protection
    • Manual Overload Protection
    • Rugged Design Type 4 1/2 Metallic Enclosure
    • User Programmable Blower Shut Off Timer
    • Reduced overall dimensions, yet providing reasonable internal wiring space
    • Rotary through-the-door disconnect instead of the traditional flange operator
    • UL/CSA approved performance in more compact components
    • Fast acceleration and high initial torque
    • Bimetallic Overload Relays – class 10
    • Adjustable trip current
    • Ambient temperature compensated
    • Phase-loss sensitivity protection
    • Electrically isolated NO-NC auxiliary contacts
    • Easy to install and setup
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  • STOCKED STARTERS FROM 15 TO 40 HP @ 230 VOLTS AND 25 HP TO 75 HP @ 460 VOLTS


    Blades Machinery stocks combination starters for immediate delivery. All starters include:

    • 120 Volt Control Power Transformer
    • Rotary though-the-door branch disconnect
    • Hands-Off-Auto Switch
    • Start/Stop pushbutton controls
    • Short Circuit Protection
    • Manual Overload Protection
    • Rugged Design Type 4 1/2 Metallic Enclosure
    PART # HP @ 230 VOLTS HP @ 460 VOLTS
    STAR25HP460VW 15 25
    STAR30HP460VW 15 30
    STAR40HP460VW 20 40
    STAR50HP460VW 25 50
    STAR60HP460VW 30 60
    STAR75HP460VW 40 75

    Combination starters are the most common type of packaged motor controllers. They are called combination because of their construction and combined functions required by the US National Electric Code (NEC): Motor Disconnect, Motor Branch Circuit Protection, Motor Controller and Motor Overload Protection.

    Full voltage non-reversing combination starters represent a competitive alternative to the traditional NEMA starters by offering:

    • Reduced overall dimensions, yet providing reasonable internal wiring space
    • Rotary through-the-door disconnect instead of the traditional flange operator
    • UL/CSA approved performance in more compact components
    • Fast acceleration and high initial torque
    • Bimetallic Overload Relays – class 10
    • Adjustable trip current
    • Ambient temperature compensated
    • Phase-loss sensitivity protection
    • Selectable Manual or Automatic RESET
    • Electrically isolated NO-NC auxiliary contacts
    • Easy to install and setup
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  • STOCKED STARTERS FROM 1 TO 10 HP @ 230 VOLTS AND 1 TO 20 HP @ 460 VOLTS


    Blades Machinery stocks combination starters for immediate delivery. All starters include:

    • 120 Volt Control Power Transformer
    • Rotary though-the-door branch disconnect
    • Hands-Off-Auto Switch
    • Start/Stop pushbutton controls
    • Power On and Run Pilot Light Indicators
    • Short Circuit Protection
    • Manual Overload Protection
    • Rugged Design Type 4X Non-Metallic Enclosure
    PART # HP @ 230 VOLTS HP @ 460 VOLTS
    STAR2HP460VW 1 2
    STAR3HP460VW 1.5 3
    STAR5HP460VW 3 5
    STAR10HP460VW 5 7.5
    STAR10HP460VW 5 10
    STAR15HP460VW 7.5 15
    STAR20HP460VW 10 20

    Combination starters are the most common type of packaged motor controllers. They are called combination because of their construction and combined functions required by the US National Electric Code (NEC): Motor Disconnect, Motor Branch Circuit Protection, Motor Controller and Motor Overload Protection. Full voltage non-reversing combination starters represent a competitive alternative to the traditional NEMA starters by offering:

    • Reduced overall dimensions, yet providing reasonable internal wiring space
    • Rotary through-the-door disconnect instead of the traditional flange operator
    • UL/CSA approved performance in more compact components
    • Fast acceleration and high initial torque
    • Bimetallic Overload Relays – class 10
    • Adjustable trip current
    • Ambient temperature compensated
    • Phase-loss sensitivity protection
    • Selectable Manual or Automatic RESET
    • Electrically isolated NO-NC auxiliary contacts
    • Easy to install and setup