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KONGSKILDE VENTURIES
ITF In-Line Venturi Systems
The Inline Venturi system utilizes standard Kongskilde modular pneumatic conveying components to transfer process waste (edge trims) and light materials. The system is characterized by its ability to convey the product through a duct without the product coming into contact with any moving parts. The ITF Inline Venturi system is suitable for conveying continuous edge trim and paper off cuts, aluminum and plastic from production systems including conveying of plastic finished and reject parts.
FVO In-Line Venturi Systems
The Kongskilde Inline Venturi system is very suitable for the conveying of continuous edge trim and off cuts. The improved suction allows the material to be conveyed over considerable distances without coming into contact with any moving parts. This ensures high reliability and low maintenance. The Kongskilde Inline Venturi system is also a valuable solution for the conveying of odd shape components, bottles, rejects, tops, and tails.
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KONGSKILDE SUCTION BLOWERS
Polyvac Suction Blowers
Many conveying jobs in the plastic processing industry can be solved efficiently by using pneumatic conveying systems. By combining the Polyvac vacuum unit with the Kongskilde OK pipe system, efficient conveying systems can be tailor-made to meet most conveying demands from process to process or, to and from a storage facility. The Polyvac is ideally suited for granulator evacuation of regrind. With no material passing through the fan, less fines are generated also resulting in less maintenance. The Polyvac is also ideally suited for transferring of free flowing bulk materials.
SUC Series Suction Blowers
The electrically powered Kongskilde Suction Blowers offer one of the most versatile dilute phase conveying systems on the market for free-flowing types of products such as plastic pellets, grains, etc. Materials can be moved – horizontally and vertically – from various collecting points to different destinations, as required by the user. The SUC range is ideally suited for rail car unloading, filling silos, and bulk transferring systems. Conveying capacity may vary with type of material and operating conditions, please consult with Blades Machinery for detailed performance specifications.
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KONGSKILDE SEPARATORS
STS Separators
The Kongskilde STS separator is designed for pneumatic conveying systems in the paper, plastic, and packaging industries.
The Kongskilde STS separator is placed at the discharge end of the conveying system, which could be over a stationary compactor, granulator or baler. With the STS separator only a minimum volume of air is discharged together with the conveyed material. The conveying air is blown out through the air discharge of the separator – either direct in the open air or to a filter, which will remove any dust particles from the conveying air.
The Kongskilde STS separators are available in two different sizes:
The STS 160 for conveying systems equipped with Kongskilde OK160 pipe (6″). The volume of air can be up to 1300 CFM.
Type STS 200 for conveying systems equipped with Kongskilde OK200 pipes (8″). The volume of air can be up to 2000 CFM.KS Separators
Kongskilde KS separators are developed for the separation of cardboard and paper from the conveying air in both positive and negative pressure systems. Air volumes up to 40.000 m³/h (23.600 CFM) can be handled. The design of the Separator ensures a low pressure loss and material separation with minimal release of air. This allows the separator to be directly connected to a compactor or container.
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KONGSKILDE ROTARY VALVES & INJECTORS
RF & RV Series Rotary Valves
Kongskilde Rotary Valves (air locks), are suitable for the metering of granular materials, such as pellets, regrind, dust, and small molded products. The air lock can either feed into a pressurized pneumatic conveying line or as a metering device for a subsequent process. The valve design ensures minimal pressure loss when introducing products into a pressurized conveying line.
TF Injectors
The TF Venturies are ideally suited for introducing free flowing materials (pellets, regrind, etc) into a conveying air stream. The TF systems are ideally suited for moving pellets to extruders, molders, etc or to other points in the production line.
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KONGSKILDE IN-LINE CUTTERS
In-Line Multicutter
The Kongskilde Multicutter has been developed for continuous Inline cutting of waste edge trim from machines for film blowing, packaging, paper production and slitters. The Multicutter is mounted in the Kongskilde OK pipe system, conveying the waste away from the production machinery. The Multicutter consists of a fixed and a rotating set of blades driven by a direct-coupled motor. The blades are made from D2 tool steel and a variety of optional other grade metals with great resistance to wear and for an extended service life. Adjustment and resharpening of the blade sets is possible and is the only form of maintenance.
KG In-Line Granualtor
Kongskilde Inline Granulator KG has been developed specifically to granulate plastic film and, thereby, enable process waste to be reclaimed and reintroduced into the production process. The Inline cutter is fitted with a selection of re removable screens allowing for particle size desired. Typical applications are in connection with film blowing machines and extruders. When using the Inline Granulator, the risk of material contamination is reduced. The process waste is cut and conveyed in a closed pipe system, which keeps the dust level at a minimum.
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KONGSKILDE CONVEYANCE BLOWERS
TRL & FRL Blowers
The Kongskilde TRL high-pressure blowers are available in a wide range of sizes from 3 HP to 150 HP – providing a variety of performance characteristics capable of meeting specific industrial requirements.
Multiair Blowers
The Multiair high pressure blower is the power source many Kongskilde solutions and can be found in installations all over the world. A great advantage of the Multiair is the low noise level and the fact that the Multiair is weatherproof. This allows for a flexible positioning of the blower – either inside the production area or outside the facility depending on space availability.
Kongskilde offers a number of blower sizes in the Multiair 1000, 2000- and 3000 series in both 50 Hz and 60 Hz versions. Optional equipment such as VFD and inlet filter units are available.
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KONGSKILDE CONNECTING PIPE
OK & FK Connecting Pipe
The Kongskilde OK Pipe Systems are ideal for pneumatic and mechanical conveying. The simple and flexible pipe systems may be adjusted to suit any specific purpose, resulting in shorter conveying distances and, therefore, the most efficient and economical solutions. The OK Pipe System is available in three different diameters: OK100, OK160, OK200 with diameters of 100, 160 and 200 mm, respectively. The dimensions refer to outside pipe diameters. The OK Pipe System’s modular design comprises pipes, bends, branches, diverters, cyclones, outlets, etc. The components are assembled quickly and easily using the unique OK quick release couplings. The wide range of OK piping and accessories ensures flexibility and ease of installation in existing buildings.
The Kongskilde FK pipe systems are ideal for ventilation and pneumatic conveying. The simple and flexible pipe systems may be adjusted to suit any specific purpose, resulting in shorter distances and, therefore, the most efficient and economical solutions. The FK Pipe System is available in different diameters from 60 mm to 800 mm. The dimensions refer to outside pipe diameters. The FK Pipe System’s modular design comprises pipes, bends, branches, diverters etc. The components are assembled quickly and easily using FK quick release clamps or bolt clamps. The wide range of FK piping and accessories ensures flexibility and ease of installation in existing buildings.
Listed below are the most commonly used part numbers and descriptions for each size. Blades Machinery has a large inventory of these parts and many more.
OK100 PIPE (4″) WITH ROLLED FLANGES OK200 (8”) PIPE WITH ROLLED FLANGES PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 22040116 2 METER (6.5′) GALVANIZED 22050083 2 METER (6.5′) GALVANIZED 22040117 1 METER (39″) GALVANIZED 22050084 1 METER (39″) GALVANIZED 22040118 .6 METER (23″) GALVANIZED 22050085 .5 METER (23″) GALVANIZED 22040119 .3 METER (11.7″) GALVANIZED 22050086 .3 METER (11.7″) GALVANIZED 22040172 .3 METER (11.7″) TELESCOPE GALVANIZED 22050106 .45 METER (18”) TELESCOPE GALVANIZED 22040120 90 DEG BEND PAINTED 21000352 WELD FLANGE PLAIN STEEL 22040122 45 DEG BEND PAINTED 99114666 WELD FLANGE HEAVY DUTY PLAIN STEEL 22040124 30 DEG BEND PAINTED 22050150 QUICK CLAMP GALVANIZED 22040147 WELD FLANGE PLAIN STEEL 9860230017 90 DEG HD BEND GALVANIZED 22040165 QUICK CLAMP GALVANIZED 22050116 90 DEG BEND AIR ONLY GALVANIZED PIPEFLEX4T FLEX PIPE (12 GAUGE PER FOOT GALVANIZED) 22050115 45 DEG BEND GALVANIZED 22040184 45 DEG BRANCH PIPE PAINTED 99114546 TEAR DROP PIPE HANGER 22040174 PIPE SUPPORT GALVANIZED 22050134 PIPE SUPPORT GALVANIZED 99114544 TEAR DROP PIPE HANGER GALVANIZED 99114035 45 DEGREE BRANCH PIPE GALVANIZED 31025048 MANUAL SLIDE GATE PAINTED 21106096 MANUAL SLIDE GATE PAINTED 22000308 OK100 TO OK160 TRANSITION (6″) PAINTED PIPEFLEX8T FLEX PIPE (12 GAUGE PER FOOT GALV) OK160 (6”) PIPE WITH ROLLED FLANGES FK250 (10”) HEAVY DUTY PIPE WITH FLAT FLANGES PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 22010076 3 METER (9.75′) GALVANIZED 25500149 2 METER (6.5′) PAINTED 22010006 2 METER (6.5′) GALVANIZED 25500135 1 METER (39″) PAINTED 22010007 1 METER (39″) GALVANIZED 25500121 .5 METER (23″) PAINTED 22010008 .6 METER (23″) GALVANIZED 9251069281 .5 METER (23”) TELESCOPE PAINTED 22010010 .3 METER (11.7″) GALVANIZED 25500708 90 DEG HD BEND PAINTED 22010011 .06 METER (2.3″) GALVANIZED 25500734 45 DEG HD BEND PAINTED 22000680 .5 METER (18″) TELESCOPE GALVANIZED 25500510 QUICK CLAMP GALVANIZED 22000681 .1 METER (4.8″) TELESCOPE GALVANIZED 25500328 HD BOLT CLAMP GALVANIZED 22000630 1 METER (39″) TELESCOPE GALVANIZED PIPEFLEX10T FLEX PIPE (15 GAUGE PER FOOT GALV) 22020124 90 DEG HD BEND GALVANIZED 99114826 TEAR DROP PIPE HANGER 22020096 90 DEG BEND AIR ONLY (480mm RADIUS) 22020094 90 DEG BEND SHORT RADIUS (240mm) FK300 (12″) HEAVY DUTY PIPE WITH FLAT FLANGES 22020103 60 DEG BEND PAINTED PART NUMBER DESCRIPTION 22020108 45 DEG BEND PAINTED 25500150 2 METER (6.5″) PAINTED 22020113 30 DEG BEND PAINTED 25500136 1 METER (39″) PAINTED 22020118 15 DEG BEND PAINTED 25500122 .5 METER (23″) PAINTED 22020140 5 DEG BEND PAINTED 9251069301 .5 METER (23″) TELESCOPE PAINTED 22020054 WELD FLANGE PLAIN STEEL 25501512 WELD FLANGE PLAIN STEEL 22000800 QUICK CLAMP GALVANIZED 25500709 90 DEG HD BEND PAINTED PIPEFLEX6T FLEX PIPE (12 GAUGE GALV PER FOOT) 25500735 45 DEG HD BEND PAINTED 22000360 PIPE SUPPORT GALVANIZED 25500748 30 DEG HD BEND PAINTED 99114545 TEAR DROP PIPE HANGER GALVANIZED 25500761 15 DEG HD BEND PAINTED 22000323 45 DEG BRANCH PIPE PAINTED 25500512 QUICK CLAMP GALVANIZED 22000685 MANUAL SLIDE GATE PAINTED 25500329 HD BOLT CLAMP GALVANIZED 21000367 OK160 TO OK200 TRANSITION PAINTED 99114825 TEAR DROP PIPE HANGER -
KONGSKILDE KIA ASPIRATORS
The Kongskilde Aspirator KIA12, KIA20, and KIA60 are designed to separate light impurities or dust from re-processed material or plastic regrind.
The aspirator is suitable for applications where the presence of dust or label fragments can be expected, for example in connection with HDPE / PET-bottle recycling. The Aspirator can also be used for de-dusting of pellets and regrind
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KONGSKILDE AIR WASH ASPIRATORS
With higher resin prices combined with the economical and environmental benefits of recycling plastics Kongskilde has introduced the Air Wash System.
The Kongskilde Air Wash System cleans and conveys your regrind all in one step. The patent pending design uses one blower sized to efficiently evacuate granulators, then de-dust the regrind removing unwanted fines and fragments before discharging the clean regrind. The fines and dust particles removed are then discharged to a separate container for disposal. The Air Wash is ideally suited for In plant recycling as well as de-dusting of pellets.